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Innovations and technological transfers - purchase of technologies

Project title Innovations and technological transfers
Place of the project implementation Nováky 970/01
Brief description of the project The specific objective of the project is to increase the company's competitiveness by installing innovative technologies for four production processes:
  1. CNC turning machine for the turning of rotating parts up to ∅ 1,050 mm with the length of 4,000 mm
  2. Robotic working area for bevelling before welding
  3. Blasting machine with a roller track
  4. Painting line
The introduction of new technologies should increase the production and make the production more efficient. The procurement of the technologies will enable the company to at least maintain its position in the market and compete in the upcoming years with the most advanced companies in the industry. The modern plant can offer its products and services to companies of the required quality at affordable prices.
Name of the recipient HORNONITRIANSKE BANE zamestnanecká, akciová spoločnosť (v skratke HBz., a.s.)
Seat of the recipient Matice slovenskej 10, 971 01 Prievidza
Beginning of the project 19/10/2011
Finishing of the project 30/09/2013
Amount of the contribution provided 515,622,00 EUR
Links www.economy.gov.sk
www.siea.sk
www.opkahr.sk

 

 

 

 


Photo gallery - previous condition

Machining on traditional turning machines
Bevelling working area
Metal blasting
Product painting

Photo gallery - condition after project implementation

New turning machine ECL 1000x4200 in operation
Robotic working area for shape
bevelling of the burnt parts in operation
(robot All-V20, control unit AX21)
Blasting equipment in operation
Maxima-E-2500x800/8-12
Equipment for surface treatment of material - spraying line in operation

 
 
 

Welding plant

More than 30 years of tradition and experience in the field of welding

EN ISO 3834-2 certificate

Welding certificates:
  • EN 15085-2, CL1
  • EN 1090-2, EXC 3
  • AD 2000-Merkblatt HP0 l HP100 R
  • Welding of track vehicles
  • Installation, repair and reconstruction of specified pressure equipment

 

Welding technologies:
  • MAG, MIG, TIG, MMAW, SAW welding
  • pulse welding of rotating surfaces (weld deposit - “black”, stainless steel, bronze; max. ∅ 250 mm, L = 1,500 mm)
  • SAW – arm 4 x 4 m

 

Used types of steel according to TNI CEN ISO/TR 15608
  • 1.1, 1.2. 1.3
  • 2.1, 2.2
  • 3.1, 3.2
  • 5.1, 5.2
  • 6.1, 6.2
  • 8.1, 8.2
  • 11.1, 11.2

 

Thickness of the used materials
  • from 1 do 200 mm, depending on the quality of the materia

 

Dimensional and weight options of the weldments:
  • max. dimensions of the weldment H 4,000 x W 3,900 x L 12,000 mm (L with a smaller welding profile up to 15,000 mm)
  • max. weight of the weldment 12,000 kg
 

Kontakt:
Ing. Miroslav Šidlo - Welding Plant Manager

Mobile: +421 918 777 419
E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.

Zváračská škola č. 90 pri BME, o.z. (welding school) NOVÁKY

The welding school provides training and testing of welders in welding courses. Each welder employed at HBz, a.s. is required to complete the welding course of our welding school lasting for at least 2 weeks.

CERTIFICATES PROVIDED BY OUR WELDING SCHOOL

STN 05 0705
STN EN ISO 9606-1
Group of additive materials Thickness of the welded
materials in mm
Welding position
H-L045
Welding position
PF, PC
111 FM1,FM2,FM3, FM4 3 mm and more
without limits
yes yes
111 FM5 3 mm and more
without limits
yes yes
135, 138 FM1,FM2,FM3, FM4 3 mm and more
without limits
yes yes
136 FM5 3 mm and more
without limits
yes yes
136 FM1,FM2,FM3, FM4 3 mm and more
without limits
yes yes
141 FM5 3 mm and more
without limits
yes yes
141 FM1,FM2,FM3, FM4 3 mm and more
without limits
yes yes
121 FM1,FM2 3 mm and more
without limits
yes yes
 

Contact:
Bc. Peter KIBACH - Welding School Manager

Tel.: +421 465 461 090
Fax: +421 465 461 260
Mobile: +421 918 777 451
E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.